Santa’s sleigh powered by BASF
Santa’s present to himself: A new sleigh powered by BASF
In order to deliver presents to children all around the world in one night, Santa needs more than just a sleigh and team of reindeer. The mobility evolution has reached the North Pole, impacting even how Santa travels from point A to point B. Knowing that BASF is the world’s leading automotive supplier in the chemical industry, Santa decided to leverage our full portfolio to upgrade his sleigh.
From plastics and fuel additives to battery materials and coatings, BASF offers the products, technical expertise and integrated support to take on mobility challenges, even those that come with a flying sleigh. Working closely with Santa, BASF delivered efficiencies and top-tier service to guarantee his sleigh is up for the challenge on Christmas Eve – earning a spot on the “nice list” as a result.
Here are several ways BASF automotive solutions enhance Santa’s sleigh on his busiest night of the year.
Enhanced in-flight experience
It’s a long and hectic night for Santa, and his sleigh should provide a smooth, quiet and comfortable ride. Reducing the noise, vibration and harshness (NVH) of the sleigh enhances the in-flight experience and keeps Santa’s spirits bright.
BASF’s Basotect® is the ideal noise insulation solution for sound-proofing. This low weight foam absorbs medium and high-frequency sound waves, reducing noise levels and increasing interior sound quality. Now Santa is able to listen to all the songs on his Christmas playlist without interruption from wind or engine noises.
Cellasto® also is used to create a variety of polyurethane components to help minimize bumps and ensure a smooth ride. Robust and durable, Cellasto isolates vibrations from the chassis, shock absorbers and struts especially during those hard landings on rooftops.
Weight saving sleigh solutions
A sleigh packed with presents is quite heavy for the reindeer to pull. BASF’s lightweighting solutions help offset the added weight of the sleigh without sacrificing performance. Replacing metal sleigh parts with composite plastic or natural fiber components help achieve an overall weight reduction.
BASF uses Spray Transfer Molding to manufacture lightweight composite materials. Sheets of corrugated paper resembling a honeycomb are sandwiched between mats of reinforced fibers, sprayed with BASF’s polyurethane and molded into shape. To help reduce weight, the load floor of Santa’s sleigh incorporates this polyurethane honeycomb structure.
BASF’s Ultramid® material is used in the sleigh’s seats, helping to reduce its mass by 30 percent and contributing to overall weight savings. Resin-reinforced natural fibers like Acrodur and CONTOURA are also used on interior parts of the sleigh, providing light weight and sustainable advantages.
Electric sleigh battery technology
Like nearly every automaker, Santa is embracing electrification and thinking about battery power for his sleigh. When the reindeer need a break, he relies on BASF’s advanced battery technology to keep the sleigh up in the air – a true “hybrid” approach.
BASF is the leading cathode active materials (CAM) supplier for lithium-ion batteries, which determine the efficiency, reliability, cost, durability and size of a battery. Cathode active materials provide a high energy density and enable a longer range with quick charge capabilities. With one of the broadest CAM portfolios, BASF supports e-mobility applications such as electric cars, plug-in hybrids and even flying sleighs.
A green and clean fleet
Rumor has it that not even Santa is exempt from meeting fleet emissions targets by 2025. Fortunately, he uses BASF’s PremAir® technology, a catalyst coating that is applied to the sleigh’s radiator and converts up to 90 percent of harmful ground level ozone into clean oxygen as air flows over.
With PremAir, Santa contributes to improved air quality as the sleigh takes off and lands from house to house. PremAir® is also approved as a Direct Ozone Reduction technology, generating exhaust emission credits that Santa can apply to lower his elves’ fleet emission averages.
To keep his sleigh looking brand new, Santa ensures it receives a fresh coat of BASF primer, paint and clearcoat each year.
The color is, of course, red. But not just any red. After consulting the 2020 Automotive Color Trends report, Santa selected Red Crux, a bright red color that’s unique for its bluish highlight. The effect expands the red color space, making Santa’s sleigh the trendiest one in the North Pole.
In addition, clearcoat helps the sleigh maintain a glossy appearance and offers superior scratch resistance to shield from environmental influences like snow or road salt. No matter how many air miles Santa logs, his sleigh keeps its fresh look longer.
Just like with any other vehicle, the brake system is an important safety feature on Santa’s sleigh. The brakes must be responsive in case the sleigh hits an icy patch or Dasher and Dancer need help slowing down as they reach the next rooftop.
To help keep the brake system responsive and operating smoothly, Santa uses BASF’s HYDRAULAN® brake fluids. HYDRAULAN has a low viscosity, high thermal stability and excellent corrosion protection to ensure optimum performance and extend the reliability of any brakes.
On the night before Christmas, Santa’s sleigh travels all across the world and through different climates. With GLYSANTIN® engine coolant, the sleigh’s cooling system is protected against frost and overheating whether Santa is delivering presents in the Arctic tundra or Death Valley. GLYSANTIN® also builds a protective layer to prevent corrosion in all the components in the cooling system.
And, since the sleigh is a hybrid, Santa can use GLYSANTIN® FC G20 Ready Mix, BASF’s coolant developed especially for efficient battery and fuel cell thermal management. This coolant technology meets e-mobility requirements and delivers low electrical conductivity, which secures the electrical safety of the system and reduces loss of energy.
IRGALUBE® FE1 is another additive component from BASF that can enhance the sleigh driving experience. IRGALUBE boosts the sleigh’s performance while offering sustainability benefits like reduced CO2 emissions.
3D printing parts on the fly
What happens when sleigh parts need to be replaced? It can be difficult to quickly retrieve replacement components when Santa is so far away in the North Pole. Luckily, we know that Santa’s workshop has a 3D printer and the mechanic elves can print spare parts.
Ultrafuse® 316L is BASF’s innovative filament for printing stainless-steel applications. This filament is cost-effective, easy to handle and enables greater freedom of design. With Ultrafuse® 316L, the elves can 3D print metal parts and prototypes whenever needed.
Santa also worked with BASF’s Ultrasim® team to create custom comfort, 3D-printed seating inserts so he can ride more comfortably and not be sore after delivering all those presents on Christmas Eve.